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Manufacturing
Modernizing Legacy Infrastructure Securely
InfrastructureCloud MigrationOT SecurityManufacturing
0 hours
Production downtime during migration
99.99%
Uptime achieved post-migration
40%
Infrastructure cost reduction
4 hours
Recovery time objective (RTO)
The Challenge
A manufacturing company with 200 employees was running critical operations on aging infrastructure. Needed to modernize without disrupting production while addressing security gaps.
- •Production systems running on 10+ year old servers
- •No disaster recovery capability
- •OT and IT networks completely unsegmented
- •Zero tolerance for production downtime
- •Growing cyber insurance requirements
Our Solution
Developed phased migration plan. Implemented hybrid cloud architecture, deployed modern endpoint security, segmented OT networks, and established backup/DR capabilities.
- Conducted comprehensive infrastructure assessment
- Designed hybrid cloud architecture with Azure and on-premises systems
- Implemented proper OT/IT network segmentation
- Deployed modern endpoint protection across all systems
- Established automated backup with 4-hour RTO
- Migrated workloads during maintenance windows with zero downtime
- Implemented 24/7 monitoring for both IT and OT environments
Migration Approach
Phase 1
Assessment & Planning
- • Infrastructure audit
- • Risk assessment
- • Migration roadmap
Phase 2
Security Foundation
- • Network segmentation
- • Endpoint protection
- • Monitoring deployment
Phase 3
Cloud Migration
- • Hybrid architecture
- • Workload migration
- • DR implementation
Phase 4
Optimization
- • Performance tuning
- • Cost optimization
- • Ongoing management
"They understood that we couldn't afford any production downtime. The migration was seamless, and our security posture is dramatically improved."
— IT Director
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